Automated stacker
Dolphin Pack’s advanced automatic stackers for efficient, safe and high‑throughput industrial operations
In today’s industrial environment, the final stages of production - such as stacking, de‑stacking and handling large or heavy products - are often bottlenecks that limit throughput and increase labor costs. Dolphin Pack’s automated stacker systems are engineered to resolve these challenges: they automate the stacking process of products ready for storage or shipping, ensuring consistency, safety and speed.
Whether your line handles packed mattresses, foam slabs or large‑format items, our stacker machines support high volumes and ensure that the flow from production to palletizing is seamless.
Key features of Dolphin Pack automatic stackers
With decades of expertise in packaging lines and handling systems, Dolphin Pack delivers stacker machines with performance designed for heavy‑duty industrial environments. Key features are:
- Automatic discharge height adjustment, enabling stacking up to 2.5 m or more, depending on the model (Stacker NK, WR).
- High cycle speed, enabling 2‑3 pieces per minute for standard applications.
- Multi‑format capability, suitable for multiple products such as mattresses, foam blocks, bed foundations or doors.
- Seamless line integration, positioned at the end‑of‑line for direct interface with packaging or conveyor systems.
- Improved operator safety, eliminating manual stacking and minimizing risk of injury while improving workflow.
Automated stackers are ideal for production environments with high throughput and large‑format items. Applications include:
- Mattress production lines, for stacking single‑ or double mattresses (packed or unpacked).
- Polyurethane foam processing, handling slabs or blocks automatically.
- Furniture and door manufacturing, for managing large or awkward items efficiently.
- Logistics and dispatch, enabling ready‑to‑ship pallets reducing handling time and labour.
Benefits for your operation are numerous and include faster cycle times, better space utilization, enhanced safety and consistent output ready for logistics or storage.
Dolphin Pack solutions for stacking and handling
Dolphin Pack offers custom automatic stacker lines, engineered in Italy and tailored to your production needs. Our solutions include the STACKER and D-STACKER series, designed for automatic stacking of both packed and unpacked products with high reliability and throughput.
From design through installation and service, every stacker solution is built to deliver robustness, automation and scalability, aligning with your industrial objectives.
Looking to automate your stacking and material‑handling process? Contact Dolphin Pack: our specialists will analyse your production requirements and propose the ideal automated stacker system to maximize efficiency, reliability and production flow.
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