Vacuum packing machines
Vacuum packaging machines: ideal for mattresses, foam slabs and bulky industrial products
Managing large or bulky products in industrial packaging - such as mattresses, polyurethane blocks or oversized components - presents significant logistical and storage challenges. Vacuum packaging offers a highly efficient solution: it significantly reduces volume, protects against moisture and damage, and streamlines the entire logistics chain.
Dolphin Pack’s vacuum packing machines are engineered specifically for these needs, delivering compact, secure and logistics-ready packaging.
The benefits of vacuum packaging for mattresses and foam products
For mattresses and expanded polyurethane materials, vacuum packaging delivers clear advantages. Among the many, we can mention:
- Volume reduction by up to 60–70%, enabling more efficient shipping and storage.
- Superior protection, thanks to sealed and shrink-wrapped packaging that shields against moisture, crushing and contamination.
- Easier handling, as compact bundles simplify palletising and transporting.
- Reduced logistics costs, by increasing transport efficiency and reducing required space.
- Premium presentation, with neat, high-quality packaging that reflects the brand’s value.
Technical features of Dolphin Pack vacuum machines
Dolphin Pack’s industrial vacuum packaging machines for bulky products and foam materials incorporate advanced technologies to ensure performance and reliability. The main key features include:
- Vacuum chambers or integrated air-extraction systems tailored for large volumes.
- Specialized film materials and high-precision sealing units for mattresses, foam slabs and oversized items.
- Fully automatic cycles with adjustable parameters (residual vacuum, sealing timing, film retration) for varying product dimensions.
- Seamless integration with existing packaging or handling lines for flexibility and efficiency.
- Digital monitoring of process parameters and safety systems to ensure operator protection.
Dolphin Pack solutions for vacuum packaging
Dolphin Pack designs and builds custom vacuum packaging machines for industrial applications dealing with large-format products or foam materials. Our lines are perfect for mattresses, foam and polyurethane blocks, upholstered items, and bulky protective packaging. Each system is developed internally, built to the highest standards of Italian engineering, and supported by a global technical service network.
Flat packaging is ideal for rigid mattresses or products that cannot be compressed or rolled up. This system maintains the structure of the mattress and is often used in B2B contexts or when the mattress is delivered immediately after production. Dolphin Pack offers the Mistral 3B MT mattress packaging line for this specific need, a reliable solution that allows you to quickly package mattresses and toppers in a single solution.
Optimise your packaging process for mattresses, foam or large-format items with a tailor-made vacuum machine! Contact us now: our technical team will help you select the optimal solution for your production line.
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