Automatic material handling: what it is and why it’s valuable for your business
Advanced systems to automate production and improve industrial process efficiency
Automatic material handling is a strategic element within modern industrial production lines. This term refers to the collection of systems and technologies that allow materials, products, or semi-finished goods to be moved, transported or positioned within a facility without direct operator intervention. From conveyor belts and lifting systems to solutions integrated with packaging, automatic material handling has become an essential requirement in production and packaging processes.
In certain industries—such as bedding, furniture, and polyurethane—adopting automated handling systems is now indispensable. Increasing production volumes, traceability requirements, and ever more ambitious efficiency goals make automation not just advantageous but necessary.
What is industrial automatic material handling?
In the manufacturing industry, industrial automatic material handling encompasses all technological solutions designed to enable the continuous, orderly and safe transfer of materials, semi-finished goods, or finished products from one point to another along the production line. The primary goal is to eliminate or drastically reduce manual intervention in these operations, ensuring a steady, uninterrupted flow.
These systems are known for their flexibility: they can be linear, following predefined direct paths, or modular, allowing them to be configured and reconfigured according to specific production needs.
Specialized companies like Dolphin Pack, with extensive experience in developing packaging solutions, have over time refined their expertise in designing custom automatic handling systems tailored to the customer’s real needs. Their design is often highly personalized, taking into account critical factors such as facility layout, existing production line configuration, and—crucially—the physical and dimensional characteristics of the product to be handled. This approach ensures that every solution is perfectly integrated into the operating environment, maximizing overall efficiency and delivering a solid return on investment.
Examples of automatic handling systems produced by Dolphin Pack:
- Conveyor belts and motorized roller conveyors
- Accumulation and buffer systems
- D-stackers for automatic separation and distribution of variously sized products such as mattresses, polyurethane slabs, bed frames, bases, and doors
- Stackers for automatic stacking of both packaged and unpackaged items including mattresses, polyurethane slabs, bed frames, bases, doors, and compressed polyurethane blocks
- Clamp de-stackers for safe handling of stacked polyurethane blocks
- Shuttles for product transport
- Automatic strapping machines for final product securing
- Elevators, transfer units and lowerators.
Advantages of Dolphin Pack handling systems
Industrial automatic handling systems are essential for modernizing production. Thanks to their ability to automate operations, these systems significantly reduce human intervention and improve overall process efficiency. When combined, they enable the creation of efficient, modular handling lines that optimize the entire production cycle while ensuring continuous, safe and traceable flows.
With extensive experience in industrial automation applied to packaging, Dolphin Pack designs and builds handling lines aimed at ensuring:
- Smooth integration between processing and packaging stages
- Operational versatility
- Smart production space management
- Synchronization with automatic packaging systems for maximum efficiency
Every project is developed in close collaboration with the customer to meet real production needs and deliver the highest return in terms of performance and optimization.
Want to improve the efficiency of your production line?
Discover all Dolphin Pack solutions for automatic material handling and request a personalized consultation with our experts!
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