Paper packaging systems
Recyclable-paper packaging systems for mattresses, foam and large-format products
In the industrial packaging sector, paper has become a key material for companies seeking to combine environmental responsibility and high-performance results. Dolphin Pack’s paper packaging systems make it possible to reduce environmental impact while ensuring strong protection, durability and a premium appearance for large or bulky items such as mattresses, polyurethane foam and upholstery.
By using recyclable, FSC-certified paper, manufacturers can achieve sustainable packaging goals while maintaining fast, precise and automated production cycles.
Advanced technology and machine versatility
Dolphin Pack systems are designed for maximum flexibility, adapting to multiple product sizes and materials without compromising efficiency. Some key examples include:
- Burian Green, a fully automatic paper wrapping machine for foam and expanded materials, compatible with recyclable and compostable paper while ensuring high sealing strength.
- Etesian Smart Hybrid, a hybrid line that combines the flexibility of paper with the performance of plastic film, ideal for mattresses and large-format packaging.
- Modular configurations with automatic adjustment of packaging parameters, suitable for various product heights and densities in many different packaging lines.
These machines can be integrated into complete production lines, including handling, labelling and inspection units - ensuring a seamless, efficient workflow.
Benefits of paper packaging
Switching to paper packaging means improving sustainability while maintaining quality and efficiency. Key advantages include:
- Reduced environmental footprint, using recycled or sustainably sourced paper.
- Enhanced brand image, aligned with green corporate strategies.
- Reliable product protection, through controlled wrapping and sealing systems.
- High versatility, suitable for diverse product shapes and sizes.
- Easy integration with existing automatic lines, minimising transition times and costs.
Dolphin Pack solutions for sustainable packaging
Dolphin Pack develops automatic paper packaging machines and complete lines, engineered for efficiency, safety and environmental responsibility. Our flagship technologies - like Burian Green and Etesian Smart Hybrid among many other systems - represent the future of eco-friendly industrial packaging for mattresses, polyurethane foam and large-format items.
Dolphin Pack delivers not only packaging systems but complete eco-innovative solutions that reflect a deep commitment to sustainable manufacturing. The research-and-development team has developed material innovations such as paper-based film (95 % paper / 5 % PE) and 100 % paper wrapping, enabling major reductions in plastic usage and CO₂ emissions.
Key solution features include:
- Machines like Burian Green and Etesian Smart Hybrid are engineered to work with paper or hybrid film/carta systems, enabling compression cycles with up to 70% volume reduction and thus fewer logistics trips.
- Modular systems designed for retrofit: existing packaging lines can transition to eco-materials with minimal interruption.
- Focus on life-cycle efficiency: servo-driven pumps, cold-sealing bar systems and Stop-&-Start modes reduce energy consumption and operational waste.
- Full system integration: from design to after-sales, every machine is built, tested and supported by Dolphin Pack’s in-house team, ensuring durability, customisation and ease of upgrade.
These solutions position Dolphin Pack as a partner for sustainable industrial packaging, where high performance and environmental responsibility go hand in hand.
Contact us to learn how to implement a tailor-made paper packaging system in your production plant. Our technical team will design the ideal solution for your productivity and sustainability goals.
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